Materials and Manufacturing Processes

This book introduces the materials and traditional processes involved in the manufacturing industry. It discusses the properties and application of different engineering materials as well as the performance of failure tests. The book lists both destructible and non-destructible processes in detail. The design associated with each manufacturing processes, such Casting, Forming, Welding and Machining, are also covered.

Contenu

Section I: ENGINEERING MATERIALS

I. Materials

1. Introduction 2. Scope

3. Ferrous Metals

Ø Structure

Ø Properties

Ø Processes

· Heat treatment process

· Production

Ø Application

4. Non Ferrous Metals

Ø Types

Ø Properties

Ø Applications

5. Ceramic

6. Graphite, Diamonds

7. Composites

8. Polymers 9. Summary

II. Mechanical Behaviour of materials

1. Introduction

2. Scope

3. Destructible tests Ø Tension

Ø Compression

Ø Hardness Ø Fatigue

Ø Creep

Ø Impact 4. Non destructible tests

Ø Visual inspection

Ø Radiography

Ø Ultrasonic inspection

Ø Magnetic Particles

Ø Eddy current testing

Ø Liquid (Dye) Penetration method

Ø Acoustic method

5. Failure characteristics in materials

Ø Definition

Ø Failure types

· Ductile failure

· Brittle failure

Ø Plastic deformation responses

· Residual stresses

· Heat and Temperature responses 6. Summary

Section II: CONVENTIONAL MANUFACTURING III. Casting

1. Introduction

2. Scope

3. Fundamentals of Casting

4. Sand Mould Casting Processes Ø Pattern Making

Ø Mould Making

Ø Core making Ø Casting

5. Metal mould Casting Processes

Ø Slush Casting Ø Die Casting

Ø Centrifugal Casting

Ø Continuous Casting 6. Investment Casting

7. Plaster mould casting

8. Ceramic mould casting

9. Design of Casting 10. Summary

IV. Forming

1. Introduction

2. Scope 3. Hot working and Cold working

4. Types of Forming Ø Bulk Forming&lt...