Piping and Instrumentation Diagram Development

An essential guide for developing and interpreting piping and instrumentation drawings

Piping and Instrumentation Diagram Development is an important resource that offers the fundamental information needed for designers of process plants as well as a guide for other interested professionals. The author offers a proven, systemic approach to present the concepts of P&ID development which previously were deemed to be graspable only during practicing and not through training.

This comprehensive text offers the information needed in order to create P&ID for a variety of chemical industries such as: oil and gas industries; water and wastewater treatment industries; and food industries. The author outlines the basic development rules of piping and instrumentation diagram (P&ID) and describes in detail the three main components of a process plant: equipment and other process items, control system, and utility system. Each step of the way, the text explores the skills needed to excel at P&ID, includes a wealth of illustrative examples, and describes the most effective practices.

This vital resource:

• Offers a comprehensive resource that outlines a step-by-step guide for developing piping and instrumentation diagrams

• Includes helpful learning objectives and problem sets that are based on real-life examples

• Provides a wide range of original engineering flow drawing (P&ID) samples

• Includes PDF's that contain notes explaining the reason for each piece on a P&ID and additional samples to help the reader create their own P&IDs

Written for chemical engineers, mechanical engineers and other technical practitioners, Piping and Instrumentation Diagram Development reveals the fundamental steps needed for creating accurate blueprints that are the key elements for the design, operation, and maintenance of process industries.

Autorentext

MOE TOGHRAEI is an independent consultant and instructor. He has more than 20 years of experience in the chemical process industries. He provides consultancy in process and project engineering areas. He also has developed and instructed dozens of technical courses, including tailor-made courses for companies, public courses and online courses. His online courses are available through the University of Kansas and University of Dalhousie.

Klappentext
AN ESSENTIAL GUIDE FOR DEVELOPING AND INTERPRETING PIPING AND INSTRUMENTATION DRAWINGS Piping and Instrumentation Diagram Development is an important resource that offers the fundamental information needed for designers of process plants as well as a guide for other interested professionals. The author offers a proven, systemic approach to present the concepts of P&ID development which previously were deemed to be graspable only during practicing and not through training. This comprehensive text offers the information needed in order to create P&ID for a variety of chemical industries such as: oil and gas industries; water and wastewater treatment industries; and food industries. The author outlines the basic development rules of piping and instrumentation diagram (P&ID) and describes in detail the three main components of a process plant: equipment and other process items, control system, and utility system. Each step of the way, the text explores the skills needed to excel at P&ID, includes a wealth of illustrative examples, and describes the most effective practices. This vital resource:

• Offers a comprehensive resource that outlines a step-by-step guide for developing piping and instrumentation diagrams
• Includes problem sets that are based on real-life examples
• Provides a wide range of original engineering flow drawing (P&ID) samples Written for chemical engineers, mechanical engineers and other technical practitioners, Piping and Instrumentation Diagram Development reveals the fundamental steps needed for creating accurate blueprints that are the key elements for the design, operation, and maintenance of process industries.

Inhalt
Preface xix

Acknowledgement xxiii

About the Companion Website xxv

Part I Fundamentals of P&ID Development 1

1 What Is P&ID 3

1.1 Why Is P&ID Important? 3

1.2 What Is a P&ID? 4

1.3 P&ID Media 4

1.4 P&ID Development Activity 5

2 Management of P&ID Development 9

2.1 Project of Developing P&IDs 9

2.2 P&ID Milestones 9

2.3 Involved Parties in P&ID Development 11

2.4 P&ID Set Owner 12

2.5 Required Quality of the P&ID in Each Stage of Development 12

2.6 P&ID Evolution 12

2.7 Tracking Changes in P&IDs 12

2.8 Required ManHours for the Development of P&IDs 13

3 Anatomy of a P&ID Sheet 15

3.1 Title Block 15

3.2 Ownership Block 15

3.3 Reference Drawing Block 15

3.4 Revision Block 15

3.5 Comments Block 16

3.6 Main Body of a P&ID 19

4 General Rules in Drawing of P&IDs 21

4.1 Items on P&IDs 21

4.1.4 Signals 22

4.2 How to Show Them: Visual Rules 22

4.3 Item Identifiers in P&IDs 26

4.4 Different Types of P&IDs 32

4.5 A Set of P&IDs 39

4.6 P&IDs Prepared in Engineering Companies Compared to Manufacturing or Fabricating Companies 42

4.7 Dealing with Vendor or Licensor P&IDs 43

5 Principles of P&ID Development 45

5.1 Plant Stakeholders 45

5.2 The Hierarchy of P&ID Development Rules 45

5.3 Plant Operations 46

5.4 What Should a P&ID Address? 53

5.5 Conflicting Check and Merging Opportunities Check 63

5.6 Dealing with Common Challenges in P&ID Development 64

5.7 Example: Development of P&ID of a Typical Pump 65

Part II Pipes and Equipment 69

6 Pipes 71

6.1 Fluid Conductors: Pipes, Tubes, and Ducts 71

6.2 Pipe Identifiers 71

6.3 Pipe Tag Anatomy 74

6.4 Pipes Crossing Borders 79

6.5 Goal of Piping 82

6.6 Piping Arrangements 84

6.7 Pipe Route 88

6.8 Piping Movement 91

6.9 Dealing with Unwanted TwoPhase Flow in Pipes 92

6.10 Tubes 94

6.11 DoubleWall Pipes 95

6.12 Pipesfor Special Arrangements 96

6.13 Pipe Size Rule of Thumbs 97

6.14 Pipe Appurtenances 97

6.15 Other Approach about Piping 103

6.16 Merging Pipes 103

6.17 WrappingUp: Addressing Requirements of Pipe during the Life Span 103

6.18 Transferring Bulk Solid Materials 104

Reference 104

7 Manual Valves and Automatic Valves 105

7.1 Valve Naming 105

7.2 Valve Functions 105

7.3 Valve Structure 105

7.4 Classification of Valves 105

7.5 Valve Operators 110

7.6 Different Types of Actuators 111

7.7 Basis of Operation for Automatic Valves 112

7.8 Tagging Automatic Valves 113

7.9 Tagging Manual Valves 113

7.10 Valve Positions 113

7.11 Valve Arrangement 117

7.12 Control Valves and RO Combinations 119

7.13 Operating in the Absence of Valves 119

7.14 Valves in Role of Unit Operation 122

7.15 Special Valves 123

7.16 Valve Combinations 126

7.17 End of Valve Arrangements 126

7.18 Valve Sizing Rule of Thumbs 127

7.19 Merging Valves 127

7.20 Wrapping Up: Addressing Requirements of Valve During the Life Span 127

References 128

8 Provisions for Ease of Maintenance 129

8.1 Introduction 129

8.2 Different Types of Equipment Care 129

8.3 Inplace Inline Equipment Care 129

8.4 Inplace Offline Equipment Care 130 &...